Excellent tips! Yes, the original Sierra-1 used fiberglass batting as damping material. When we switched to a new vendor, we also switched to the heavy Dacron batting in order to fully comply with various OSHA regulations and to meet ROHS standards. The new vendor is fully compliant which is a good thing
100% correct, and this is where the upgrade might become more difficult. Cutting the crossover lead wires and then resoldering is a good choice. Another option, which we have done here, is to drip a few drops of "Goo Gone" or a similar solvent onto the posts which breaks up the glue and makes removing the nuts much easier.
An even simpler option, if you have a soldering iron, is to desolder the two crossover lead wires on the original crossover. Simply apply the hot tip of the soldering iron to the corresponding solder pad on the underside of the crossover network and while the solder has liquefied, pull the wire out from the PCB. You will then reinsert and resolder these same crossover lead wires into the NrT crossover. Using this method, it is not necessary to cut and splice any wires and it makes for a cleaner installation.
We are happy to do the upgrade for anyone and remember, if we do it -- your 7 year warranty resets and begins anew and we will also include the new measurements.